Made in Teton Valley


how sego skis are made, construction, ski build, sustainable skis, durable skis, skis with tough bases, materials

 

Thoughtfully designed, sustainably produced skis built in Teton Valley, Idaho with 2% of sales going back to the community

Our Process

We choose the toughest, highest performance materials from the best, most local sources we can find. We are open 9 - 5 weekdays and give a daily tour at 4:30. 

Core Building: 

Peter Planes vertically laminated poplar
Photo Courtesy Shannon Corsi 

Cores: 100% Poplar sustainably harvested and sourced from rotating U.S. regional vendors.

Finger jointed, vertically laminated, planed, and CNC routed into shape in-house. We order wood direct from Northwest suppliers and build cores right here in our Victor, Idaho factory. This is rare for a small ski brand and allows us to achieve higher quality than our competitors, many of whom rely on the same supplier. We are also able to build cores that are specific to the length and width of the ski they will become. This allows us to reduce our scrap by 75% compared to ordering core blanks in bulk like our competitors. 

 

Sub Assembly:

Cree applying sidewallCree uses double sided tape to attach sidewalls to the core. 

Sidewall: Ultra High Molecular Weight Polyethylene, Crown Plastics, Ohio

We use the densest sidewall available on the market. This means it's almost impossible to compress our sidewalls. It's part of our commitment to building the longest living skis available. Dense sidewalls also mean maximum power transfer to the edge for the most powerful edge hold on snow and ice.  

Edges and Base on the edge bending template.

Edges: 2.2mm oversized tooth edge Waelzholz, Ohio, USA - The thickest, most durable edge on the market.

Bases: Durasurf 4001 Crown Plastics, Ohio, USA - The highest quality bases on the market, they are thick, dense and absorb and retain wax better than anything else on the market. We often get questions about black bases; our bases retain wax for longer and handle impact better than the traditional black 

Our Bases are printed by Vince Miller Studios, Seattle, WA. They are CNC Routed to shape, edged, then flattened, structured and waxed in house with our top of the line Reichmann ski tuning equipment.

Press Room:

Gunnar lays epoxy on the first layer of triaxial fiberglass.
Photo Courtesy Shannon Corsi 

Epoxy:  Proprietary VOC free and rubberized blend. Rhino Linings Epoxy, California

Laminate: Various widths Triaxial Fiberglass and Carbon Fiber Stringers: Composites One, Salt Lake City, Utah, USA

Titanal: Salt Lake City, UT, USA

Topsheets: Textured Polymide Topsheet: ISO Sport, Austria

These topsheets are the best in the industry. Polymide provides the most durable, longest lasting material available and our version is textured to maximize snow shedding and keep your skis light.

Topsheet Printing: Sublimation by Miller Studio, Seattle, WA

Miller Studios has operated since 1981 and provides the best printing service in our region. 

Gunnar Pulling skis out of the press.
Photo Courtesy Shannon Corsi 

Shaping:

Our shaping process is 100% in house. We use a jigsaw to cut out tips and tails, then cut along the edges of the ski with a band saw. At this point, our skis are beginning to take form. Next, we sand bases, edges, and sidewalls and set the sidewall bevel with our shaper. Finally, bases are sanded with 4 grits of sanding belts to ensure they meet rigorous standards for flatness while maintaining edge and base thickness. 

Gunnar inspects a freshly pressed pair of skis in need of shaping.
Photo Courtesy Shannon Corsi 
Ron Runs a ski through the band saw.
Photo Courtesy Shannon Corsi 
Ron runs a ski through the shaper to set the sidewall bevel.
Photo Courtesy Shannon Corsi
Ron removes excess epoxy from skis on the Vertical Belt Sander
Photo Courtesy Shannon Corsi 

Finishing:

We use German engineered and built Reichmann equipment for patterning our bases and setting our base and side edge bevels. Having top of the line tuning equipment in house allows us to offer best in the business factory tunes and guarantee flat, consistently patterned bases.

The Reichmann DTSU base edge beveler with our side edge beveler behind.
The Wax Future opens the pores of the base to provide a long-lasting tune.
Photo Courtesy Shannon Corsi 

Wax: Purl Wax, Colorado, USA - Industry leader in reduced environmental impact and glide. "No Fluros. No Toxic Chemicals. No Hype."

Quality Check:

The QC excel sheet.
We measure the tip height, tail height, camber height of all of our skis. We also weigh each ski to ensure their weight is within 30 grams of standard. Our QC chart tracks 11 other categories to ensure every ski that leaves our factory is of the highest quality. After QC each pair of skis is engraved with a unique serial number that allows us to track any potential warranty issues back to the source issue. They are also engraved with a boot center mounting recommendation and ski specific info.
A Condor Receives its boot center line on the engraver.

 

All of our skis are handcrafted in the USA